Automatic Instant Noodles Production Line

　　Automatic instant noodles production line is controlled automatically from flour feeding to the final products with less manual operation. The operators only need to observe, monitor and adjust the equipments, which saves a lots of labors and reduce the cost.

　　

　　The automatic process:

　　Flour insert --- flour mixing --- paste ripening --- paste lifting --- paste feeding --- first extrusion --- second extrusion --- vermicelli forming --- rationing cutting --- combing ---adjusting --- steaming --- drying --- cooling ---inspecting --- packaging --- production conveyor

　　

　　Output：80000packs for 24hours, 5.6tons/24 hours

　　Model: SNTNCS8

　　Detailed technological process of the automatic instant noodles production line:

　　1. Flour mixture equipment:

　　mixture bucket diameter ∮760㎜

　　bucket volume 280L

　　motor power 4Kw

　　dimension1160 x 760 x 1625㎜

　　Material stainless steel, carbon steel

　　2. Stainless steel:

　　mixture bucket diameter ∮900

　　liquid mixture barrel:

　　bucket volume 400L

　　motor power 0.55Kw

　　dimension ∮1140 x 1500㎜

　　Material stainless steel

　　3. Liquid measuring pot:

　　liquid monitor meter 1

　　bucket diameter ∮320㎜

　　volume bucket 32L

　　dimension∮350 x 2450㎜

　　Material stainless steel4. Pump:0.37Kw

　　5. Flour ripening feeder:

　　power 1.5Kw

　　diameter ∮1200mm

　　dimension1200 x 1200 x 940

　　Material stainless steel, carbon steel, etc.

　　6. Flour lifting conveyor:

　　conveyor width 350㎜

　　lifting height 2550㎜

　　reducer power 0.75Kw

　　The dimension 3600 x 600 x 3000㎜

　　Material stainless steel, carbon steel

　　7. Flour rationing feeder:

　　Two-head feeder device 1

　　reducer power 1.1Kw x 2

　　The dimension 1250 x 1000 x950㎜

　　Material stainless steel, carbon steel

　　8.Noodles forming machine:

　　The extruder power 15Kw x4

　　extruders’ distance 300㎜

　　The dimension 2530 x 1100 x 1852㎜

　　Material stainless steel, carbon steel

　　9. Rationing cutting machine:

　　insert-conveyor width 180㎜ x 2

　　insert-conveyor power0.55Kw

　　air ejector power 0.37Kw

　　cooling fan power 100W x 12

　　dimension 3590 x 800 x 1600㎜

　　Material stainless steel, carbon steel

　　10. Noodles distributing device:

　　Power 1.1Kw

　　Material stainless steel

　　11. Noodles combining conveyor:

　　Power 1.1Kw

　　Material stainless steel, carbon steel, plastic

　　12. Noodles adjusting machine:

　　adjusted frequency speed

　　controlled by the aging tunnel

　　driving mode by cylinder

　　dimension 300 x 1170x 1550㎜

　　Material stainless steel, carbon steel

　　13. Steaming conveyor:

　　The steaming time 2.5 min

　　The driving mode

　　Come from the aging tunnel

　　The cover-lift cylinder 4

　　cylinder diameter ∮80㎜

　　cylinder distance 250㎜

　　The steam pressure 0.2～0.3Mpa(adjustable) steam consumption 150㎏/h

　　The dimension 4290 x 1500x 1820mm

　　Material stainless steel, carbon steel

　　14. Multiple-level drying tunnel:

　　The capacity 80000pack/day, 70g/pack

　　The power 3Kw

　　The air-heater 4 groups

　　The air blower power 4Kw x 3

　　The inner temperature

　　50℃～80℃(adjustable)

　　The steam pressure 0.3～0.5Mpa

　　The steam consumption 230㎏/h

　　The dimension 1000 x 2800 x 3500mm

　　Material stainless steel, carbon steel

　　15. Cooling conveyor:

　　The driving mode

　　Speed controlled by the drying tunnel

　　conveyor width 800㎜

　　The cooling time 3 min

　　cooling fan power 45 W x 5

　　The dimension 4800 x 1200 x 1400㎜

　　Material stainless steel, carbon steel

　　16. Connection conveyor:

　　The width of conveyor 150㎜

　　speed reducer power 0.37Kw

　　The dimension 2000x 450 x 920㎜

　　Material stainless steel, carbon steel

　　17. Inspection conveyor:

　　conveyor width 150㎜

　　reducer power 0.37Kw

　　The dimension 2200 x 450 x 1080㎜

　　Material stainless steel, carbon steel

　　18. Production conveyor:

　　conveyor width 150mm

　　reducer power 0.37Kw

　　The dimension 2200 x450 x 820㎜

　　Material stainless steel, carbon steel

　　19. 1#electric controlling case

　　20. 2#electric controlling case

　　1) Motors, decelerators and most spare parts are adopted the national well-known qualified products;

　　2) The most critical bearings, cylinders are adopted Japanese well-known products;

　　3)Touch Screen, PLC using Siemens products;

　　4 )Frequency converter using Delta products;

　　5 )Most IDEC,MON qualified electrical components are used and less national qualified products adopted