30T Maize Flour Milling Plant

　　1. Project Introduction:

　　30T/24H Maize Processing Plant can produce different kind of corn products, like super corn meal, special corn meal, corn fine flour, corn grits, etc. This project had sold to many Africa countries,such as Zambia, Kenya, Tanzania, Uganda, South Africa, Algeria and Senegal etc.

　　2. Technology Advantages:

　　Complete maize milling plant reduces equipment input in grain dampening and end products drying compared to the wet method technology, and the dry method technology in corn processing makes production more sanitary.

　　3D Drawing Picture:

　　

　　Technical flow chart:

　　

　　3. Working Process:

　　30ton Maize processing plant or maize milling plant includes maize cleaning, maize peeling, maize grinding, measuring and packaging sections.

　　1)Maize cleaning

　　Maize cleaning: cleaning process using vibrating sieve, destoner, magnetic separators for drying cleaning. Use American design degerminator to get whole pcs germ,and use gravity table to getting the maize germ.

　　We use double screw damper for keeping moisture the maize. microcomputer control the water damper. add water to ensure a more accurate and uniform water,prevent free water; the use of degerminator for peeling maize into small pieces and embryo separated in order to ensure quality and by fully mechanized and use.

　　2) Milling technology

　　Milling process us light maize milling subdivision research methods, use of advanced maize milling and sifting equipment to ensure that its process effect, Purification can separate the fine skin and broken germs by the combined effect of screening and winnowing. Using a set of pneumatic conveying systems, five blower air system, the process can also produce 2-4 kinds of high-quality final products. the fat content of not more than 1%.

　　3) Measuring and packaging section

　　The warehouse can reduce the amount of labour used. Measuring and packaging can adopt manual or electrical measuring and packaging according to actual needs.

　　

　　

　　4. The Technology Design:

　　1. We supply you complete line machine from cleaning, to degerminting, milling, packing, controlling system to produce super white maize meal.

　　2. Supply you pipes, platform, cables from control penal to each machine, and one year spare parts, what you need supply is workshop, electric, water and 1 miller, 4-6 workers.

　　3. The pips in milling system will be stainless steel, more durable and longer lasting.

　　4. The control system we use PLC touch screen, the technical flow will show on the screen, and achieve one button boot device, more intelligent.

　　5. Moisture damper Stainless Steel, Bin- direction screw, prevent free water, make sure the maize degerminating easy.

　　6. Degerminator with Japan and South Africa Technology to scrub the maize germ, with the minimum reduce in size of the broken fragments ensure produce super white, purity high quality maize flour with low fat.

　　7. Before packaging design with Micro doser to mixed vitamins in maize meal ( to strengthen the national constitution)

　　8. We will also suppler engineer to install the machine for you and training your workers how to operate machines, and teach workers how to maintain the machine.

　　9. The workshop size: 30 Meter*8Meter*6Meter (L*W*H), this size will enough for install machine store raw material and final product.

　　Staff assignments:

　　According to the conventional business daily processing 30 tons of maize flour mill, the general annual 350days at full capacity, three shifts of production, need every single day every shift one miller 3 workers.

　　

　　Explain for designing

　　A. Capacity: Processes 30 tons of Maize one day(24 hours). Power consumption:111.12KW

　　B. The quality of the raw grain: Africa Maize(soft or hard)

　　C. Working system: 24 hours one day.

　　The general plan layout:

　　Workshop for the steel structure warehouse building, 30m length, 8meters width, covers an area of 240square meters, including maize cleaning part, moisture damper and degerminating part. Maize milling part and packaging part.

　　

　　

　　Factory design:

　　

　　List of main equipment of 30T/24h maize flour processing machine:

　　A. Equipment for cleaning and degerminating system:

　　

　　

　　B. Equipment for milling and packing system:

　　

　　

　　

　　Spare part list for 30T/24h maize flour processing machine:

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　　End products:

　　Yellow maize processing:

　　

　　White maize processing:

　　

　　

　　

　　

　　

　　

　　

　　

　　

　　

　　

　　Overseas Offices:

　　1.Office in Kenya:

　　Address: Mudher Industrial Park, Off Mombasa Road, Next to Soham Petrol Station, Nairobi, Kenya

　　Contact: Emma

　　Email: wintone15@wintonemachinery.com

　　2.Office in Uganda:

　　Address：PEOPLE’S PLAZA, Opposite Total Petrol Station – Arua Park MADHVANI FOUNDATION BUILDING, Opposite NEMA House – Jinja Road

　　Email: wintone16@wintonemachinery.com

　　3.Office in Ethiopia:

　　Address: No.4 Floor, Yobex Building, Mexico Area, Addis Ababa, Ethiopia

　　Contact: Jaspher

　　Email: wintone13@wintonemachinery.com