It is used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
It includes the following systems:
Grain Frozen Heating System
PLC Automatic Control System
Grain Floating Mildew Sterilization and Kneading
Ozonolysis Decomposition Environmental Protection System
Negative Pressure Dedusting System
Circulation Ozone Sterilization System
Equipment Humanization Design
Adjustment Function for Floating Mildew and Sterilization Degree
CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
EQUIPMENT BESIC DATA SHEET
| 型 号 Model | 主轴 转速spindle speed （r/min） | 产量 yield （t/h） | 动力 power （kW） | 外形尺寸 (长*宽*高) size(L*W*H) (mm) |
|
| CMJZ-100×10 | 400-850 | 12-25吨 | 39 | 4500*1660*2900 | |
设备参数设置表/ DEVICE PARAMETER SETTING TABLE
| 刷辊转速 Brush roller speed (r/min) | 输送量 Transport volume (T/h) | 温度调节 Temperature regulation (℃) | 臭氧量 Ozone (g/h) | 臭氧压力 Ozone pressure (Mpa) | 臭氧浓度 Ozone concentration (mg/L) | 物料压力调节(角度) Material pressure adjustment (angle) |
| 400-850 | 12-25 | 30-80 | 10 | 0.03-0.05 | 6.67-13 | 0°-100° |
产品加工质量表/PRODUCT PROCESSING QUALITY TABLE
| 谷物类别 Cereal category | 原料类型 Raw material type | 原粮等级 Grain grade | 加工等级 Processing level | 产量 output | 除霉率 Removal mould rate | 灭菌率 Sterilization rate | 增碎率 Broken adding rate |
| 玉米 Corn | 灭菌除浮霉 Sterilization except for floating mold | 等外级 Substandard | 等级内 Within level | 12-25T/h | 90% | 97% | 1% |
| 小麦 Wheat | 灭菌除浮霉 Sterilization except for floating mold | 等外级 Substandard | 等级内 Within level | 12-25T/h | 95% | 97% | 1.2% |
| 杂粮杂豆grains&beans | 灭菌刷光 Sterilization &brushing | 等外级 Substandard | 等级内 Within level | 12-25T/h | 95% | 97% | 0.8% |
检测结果Testing Result: 智能谷物灭菌搓揉除霉机对玉米灭菌除霉前后AFB1(黄曲霉毒素B1)检测结果
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:
| 样品 sample | 说明 description | 浓度 concentrationμg/kg | 备注 remarks |
| 原粮 raw grain | 霉变玉米 mildew corn | 1.60 | |
| 霉变玉米 mildew corn | 1.60 | ||
| I | 灭菌除霉一遍取样 once sampling after sterilization and mildew removing |
未检出 not detected | |
| 灭菌除霉一遍取样 once sampling after sterilization and mildew removing |
未检出 not detected | ||
| II | 灭菌除霉二遍取样 twice sampling after sterilization and mildew removing |
未检出 not detected | |
| 灭菌除霉二遍取样 twice sampling after sterilization and mildew removing |
未检出 not detected |
环境条件 Environmental Conditions:
| 环境environ-ment | 周围环境温度surrounding temperature | 室外 outdoor -35℃--45℃ |
| 周围环境相对湿度surrounding relative humidity | 90%RH以下（不结露） 90%RH below (without moisture condensation) |
|
| 放置储存温度 storage temperature |
室外 outdoor -35℃--45℃ | |
| 环境 environment | 室内或室外（无腐蚀气体、可燃气体、油雾等） indoor or outdoor (without corrosive gas, flammable gas, or oil mist) |
|
| 海拔高度 altitude | 任何高度 any height |
Application Field： 1. 粮食收储行业；Grain storage industry 2. 小麦制粉加工行业；Wheat flour milling industry 3. 饲料加工行业；Feed processing industry 4. 玉米加工行业；Corn processing industry 5. 全谷物加工行业； Cereal processing industry 6. 杂粮加工行业； Grain processing industry 结构功能及特点 Structure, Function and Features:
| 谷物浮霉除霉揉搓 grain floating mildew removing and kneading |
谷物冻结加温系统 Grain frozen heating system |
环流臭氧灭菌 Circulation ozone sterilization | 臭氧分解环保系统 Ozonolysis environmental protection system |
| 1.进料控制 feeding control 2.揉搓控制 kneading control 3.尘杂收集结构 dust collection structure 4.揉搓压力调节 kneading pressure adjustment 5.出料控制 discharging control | 1.流量控制结构 flow control structure 2.防破碎加温输送 breakage prevention and heating conveying 3.自动温控结构 automatic temperature control structure | 1.臭氧发生器 ozonator 2.臭氧流量控制 Ozone flow control 3.臭氧灭菌仓 Ozone sterilization bin 4.臭氧环流分配器 Ozone circulation distributor | 1.紫外线分解 ultraviolet ray decomposition 2.负压稀释排放 Negative pressure attenuation discharging |
| 负压除尘系统 negative pressure dedusting system | PLC自动化控制系统 PLC automatic control system | 设备人性化设计 Humanization design | 浮霉轻重及灭菌程度调节功能 Adjustment function for floating mildew condition and sterilization degree |
| 1.高压风机 high pressure blower 2.螺旋除尘器 spiral dust remover 3.关风器 air seal machinery 4.收集器 accumulator | 1.变频调控 frequency conversion adjustment 2.智能温控 intelligent temperature control 3.过程控制 process control 4.手自一体控制manual and automatic integration control 5.料位报警系统 material level alarm system 6.集成触摸屏 integration touch screen 7.臭氧灭菌控制 ozone sterilization control 8.运营数据实时监控real time monitoring for operation data | 1.夜市照明监控illumination monitoring 2.可移动、可固定removable and mountable 3.使用方便灵活 flexible operation 4.流量控制可视化flow control visualization | 1.揉搓系统变频调整 frequency conversion adjustment for kneading system 2.揉搓压力调整 Kneading pressure adjustment 3.臭氧浓度控制 Ozone concentration control |
It includes the following systems:
谷物冻解加温系统： Grain Frozen Heating System
PLC 自动化控制系统：PLC Automatic Control System
谷物浮霉除菌搓揉： Grain Floating Mildew Sterilization and Kneading
臭氧分解环保系统： Ozonolysis Decomposition Environmental Protection System
负压除尘系统： Negative Pressure Dedusting System
环流臭氧灭菌系统： Circulation Ozone Sterilization System
设备人性化设计： Equipment Humanization Design
浮霉轻重及灭菌程度调节功能： Adjustment Function for Floating Mildew and Sterilization Degree
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